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In this post, we'll profile the Alchemy-Spetec Joint Filling Machine, which is used with
AP Joint Fill 800 and
AP Fast Repair 850 for structural repair jobs. This article covers a lot of technical territory in a few short paragraphs. So, if it raises any questions for you, please call us at 404-618-0438.
Off-ratio product is probably the most prevalent issue with polyurea joint pumps. This typically comes down to just a few possible scenarios. Most commonly the material may be a bit too thick for the machine. For instance, many suppliers market their pumps as "joint filling", but fail to specify product choices for the pump. A small difference with the Alchemy-Spetec Joint Filling Machine (manufactured by US Saws) is the 1" throat from the bottom of the hopper leading to the rotary gear pumps. Most suppliers are using 5/8" or 3/4" throat.
Another common symptom you may run across with some pumps: Any time there is any build-up in the static mixer (which is common with material that sets in 30 seconds or less), there may also be back pressure put on the system, and the seals around the shaft for the sprocket/chain assembly may blow, and then you'll see material dripping from the shafts by the chain. This is another tell-tale sign that the pump you are using is not pressure rated high enough. And once a seal is compromised at all, the ratios go all over the place. Concentric seals do much better with this. Also be careful with your flushing agent here. If you're not using the Alchemy-Spetec Joint Filling Machine, ask your pump manufacturer what the seals are made of. PTFE seals typically hold up to solvents better than Viton, for example. A chewed up Viton seal caused by acetone flush can be a common cause of off-ratio product.
The reason we chose the pump we have for our line is because US Saws has it best figured out. Feel free to browse the US Saws link below for specifics on the machine...
One of the things we really like with this pump is that they have a unique configuration of the chain/sprockets which keeps more teeth of the sprocket engaged, and that prevents any skipping of the chain when back-pressure is encountered. Also, the HDPE tanks are nice because you can see the levels of the material. With the steel tanks of other pumps, often times the applicator will happen to look into the tanks only to realize that the last 100' of joint fill he put down is off-ratio. It's much better to see this in real-time, all the time. This pump also has the wide throat and PTFE seals.
Want more information on Alchemy-Spetec products?
Topics:
Equipment & Accessories,
All Posts,
Repair Cracks,
Floor Repair
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Sign up for Fall 2019 Training while there are still spots left!
October 9th & 10th, 2019 at Alchemy-Spetec HQ in Tucker, GA
Get ready for a thorough education in Leak Seal, Slab Lifting, Soil Stabilization and the Alchemy-Spetec Deep Lift™ process. You’ll get hands-on training from a technical staff with decades of on-the-job experience.
Wednesday - Leak Seal
- Leak Seal Product Line Overview
- Curtain Grouting
- Permeation Grouting
- Leak-Seal Product Mixing
- Pump & Packer Overviews
- Leak-Seal Accessories
- Municipal Applications
- Live Injection Demos
- Open Discussions
Thursday - Geotech
- Geotech Product Line Overview
- Soil Stabilization
- Geotech Product Mixing
- Rig & Mobile System Overviews
- Geotechnical Accessories
- Slab Lifting Live Demo
- Deep Lift™ Overview
- Soil Testing with the
- GPR & Penetrometer
- Maintenance Discussions
- Pricing / Estimating / Cost Savings
- Open Discussions
Participants receive a Samsung tablet loaded with training material.
Your Instructors:
Stephen C. Barton (President/CEO), Jim Spiegel (VP Sales & Business Development), Andy Powell (Southeastern Regional Manager), Anthony Sandone (Eastern Regional Manager), Charlie Lerman (Western Regional Manager), and Michael Binyaminov (Western Sales Representative).
Topics:
Repair Seawalls,
Equipment & Accessories,
All Posts,
Lift Slabs,
NSF Certification,
Seal Leaks,
Stabilize Soil,
Business Tips,
Repair Cracks,
Waterstop,
Deep Lift,
Floor Repair,
Fill Voids,
Engineer Resources
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.png?width=300&name=Reminder%20-%202019%20Fall%20Training%20on%20October%209th%20%26%2010th%20(1).png)
Don't forget to sign up for Fall 2019 Training!
October 9th & 10th, 2019 at Alchemy-Spetec HQ in Tucker, GA
Get ready for a thorough education in Leak Seal, Slab Lifting, Soil Stabilization and the Alchemy-Spetec Deep Lift™ process. You’ll get hands-on training from a technical staff with decades of on-the-job experience.
Wednesday - Leak Seal
- Leak Seal Product Line Overview
- Curtain Grouting
- Permeation Grouting
- Leak-Seal Product Mixing
- Pump & Packer Overviews
- Leak-Seal Accessories
- Municipal Applications
- Live Injection Demos
- Open Discussions
Thursday - Geotech
- Geotech Product Line Overview
- Soil Stabilization
- Geotech Product Mixing
- Rig & Mobile System Overviews
- Geotechnical Accessories
- Slab Lifting Live Demo
- Deep Lift™ Overview
- Soil Testing with the
- GPR & Penetrometer
- Maintenance Discussions
- Pricing / Estimating / Cost Savings
- Open Discussions
Participants receive a Samsung tablet loaded with training material.
Your Instructors:
Stephen C. Barton (President/CEO), Jim Spiegel (VP Sales & Business Development), Andy Powell (Southeastern Regional Manager), Anthony Sandone (Eastern Regional Manager), Charlie Lerman (Western Regional Manager), and Michael Binyaminov (Western Sales Representative).
Topics:
Repair Seawalls,
Equipment & Accessories,
All Posts,
Lift Slabs,
NSF Certification,
Seal Leaks,
Stabilize Soil,
Business Tips,
Repair Cracks,
Waterstop,
Deep Lift,
Floor Repair,
Fill Voids,
Engineer Resources
The Alchemy-Spetec structural repair product line consists of products for joint filling, spall repair, anchoring, and bonding.
Poyurea Joint Filler
AP Joint Fill 800 is a two-component hybrid polyurea joint filler with fast reaction allowing for shave time in as little as 5 minutes. The fast reaction allows for minimal down time and facilities to be in operation quickly. Read more...
Polyurethane Spall Repair
AP Fast Repair 850 is a zero VOC, two-component polyurethane system. The high-quality thermoset is designed for fast repair of concrete (spalls, cracks, etc.). Its low viscosity allows for maximum penetration into cracks and porous concrete. This product can be mixed with up to equal parts oven dry silica sand to increase product yield and compressive strength. Read more...
Non-Sag Epoxy for Structural Anchoring/Bonding
AP NS950 Epoxy is a two component, non-sag structural epoxy designed to offer exceptional mechanical strength in anchoring/bonding applications. Due to its high bond strength to concrete, it is ideal to use for anchoring threaded rod or rebar dowels. The consistency of AP NS950 EPOXY is good for capping for crack injection or general surface repairs. AP NS950 EPOXY is 100% solids, VOC free and Butyl Glycidyl Ether (BGE)* free. Read more...
Low-Viscosity Expoxy for Structural Bonding of Cracks
Epicol INJ LV is a low-viscosity epoxy resin for structural bonding of cracks and micro cracks in dry or wet concrete. Can be used as glue for bonding and anchoring. Read more...
Want more information on Alchemy-Spetec products?
Topics:
All Posts,
Repair Cracks,
Floor Repair
Leak Seal & Geotech Products & Procedures
October 9th & 10th, 2019 at Alchemy-Spetec HQ in Tucker, GA
Get ready for a thorough education in Leak Seal, Slab Lifting, Soil Stabilization and the Alchemy-Spetec Deep Lift™ process. You’ll get hands-on training from a technical staff with decades of on-the-job experience.
Wednesday - Leak Seal
- Leak Seal Product Line Overview
- Curtain Grouting
- Permeation Grouting
- Leak-Seal Product Mixing
- Pump & Packer Overviews
- Leak-Seal Accessories
- Municipal Applications
- Live Injection Demos
- Open Discussions
Thursday - Geotech
- Geotech Product Line Overview
- Soil Stabilization
- Geotech Product Mixing
- Rig & Mobile System Overviews
- Geotechnical Accessories
- Slab Lifting Live Demo
- Deep Lift™ Overview
- Soil Testing with the
- GPR & Penetrometer
- Maintenance Discussions
- Pricing / Estimating / Cost Savings
- Open Discussions
Participants receive a Samsung tablet loaded with training material.
Your Instructors:
Stephen C. Barton (President/CEO), Jim Spiegel (VP Sales & Business Development), Andy Powell (Southeastern Regional Manager), Anthony Sandone (Eastern Regional Manager), Charlie Lerman (Western Regional Manager), and Michael Binyaminov (Western Sales Representative).
Topics:
Repair Seawalls,
Equipment & Accessories,
All Posts,
Lift Slabs,
Seal Leaks,
Stabilize Soil,
Business Tips,
Repair Cracks,
Waterstop,
Deep Lift,
Floor Repair
Leak Seal & Geotech Products & Procedures
March 14 & 15, 2019 at Alchemy-Spetec HQ in Tucker, GA
Last chance to register!
Get ready for a thorough education in Leak Seal, Slab Lifting, Soil Stabilization and the Alchemy-Spetec Deep Lift™ process. You’ll get hands-on training from a technical staff with decades of on-the-job experience.
Thursday - Leak Seal
- Leak Seal Product Line Overview
- Curtain Grouting
- Permeation Grouting
- Leak-Seal Product Mixing
- Pump & Packer Overviews
- Leak-Seal Accessories
- Municipal Applications
- Live Injection Demos
- Open Discussions
Friday - Geotech
- Geotech Product Line Overview
- Soil Stabilization
- Geotech Product Mixing
- Rig & Mobile System Overviews
- Geotechnical Accessories
- Slab Lifting Live Demo
- Deep Lift™ Overview
- Soil Testing with the
- GPR & Penetrometer
- Maintenance Discussions
- Pricing / Estimating / Cost Savings
- Open Discussions
Participants receive a Samsung tablet loaded with training material.
Your Instructors:
Stephen C. Barton (President/CEO), Jim Spiegel (VP Sales & Business Development), Andy Powell (Southeastern Regional Manager), Anthony Sandone (Eastern Regional Manager), and Charlie Lerman (Western Regional Manager). Each instructor is a seasoned professional with at least a decade of experience in the industry.
Topics:
Repair Seawalls,
Equipment & Accessories,
All Posts,
Lift Slabs,
NSF Certification,
Seal Leaks,
Stabilize Soil,
Business Tips,
Repair Cracks,
Waterstop,
Deep Lift,
Floor Repair
Leak Seal & Geotech Products & Procedures
March 14 & 15, 2019 at Alchemy-Spetec HQ in Tucker, GA
Balance your skill set with Leak Seal AND Geotech training!
Get ready for a thorough education in Leak Seal, Slab Lifting, Soil Stabilization and the Alchemy-Spetec Deep Lift™ process. You’ll get hands-on training from a technical staff with decades of on-the-job experience.
Thursday - Leak Seal
- Leak Seal Product Line Overview
- Curtain Grouting
- Permeation Grouting
- Leak-Seal Product Mixing
- Pump & Packer Overviews
- Leak-Seal Accessories
- Municipal Applications
- Live Injection Demos
- Open Discussions
Friday - Geotech
- Geotech Product Line Overview
- Soil Stabilization
- Geotech Product Mixing
- Rig & Mobile System Overviews
- Geotechnical Accessories
- Slab Lifting Live Demo
- Deep Lift™ Overview
- Soil Testing with the
- GPR & Penetrometer
- Maintenance Discussions
- Pricing / Estimating / Cost Savings
- Open Discussions
Participants receive a Samsung tablet loaded with training material.
Your Instructors:
Stephen C. Barton (President/CEO), Jim Spiegel (VP Sales & Business Development), Andy Powell (Southeastern Regional Manager), Anthony Sandone (Eastern Regional Manager), and Charlie Lerman (Western Regional Manager). Each instructor is a seasoned professional with at least a decade of experience in the industry.
Topics:
Repair Seawalls,
Equipment & Accessories,
All Posts,
Lift Slabs,
NSF Certification,
Seal Leaks,
Stabilize Soil,
Business Tips,
Repair Cracks,
Waterstop,
Deep Lift,
Floor Repair
Leak Seal & Geotech Products & Procedures
March 14 & 15, 2019 at Alchemy-Spetec HQ in Tucker, GA
Only a few spots left!
Get ready for a thorough education in Leak Seal, Slab Lifting, Soil Stabilization and the Alchemy-Spetec Deep Lift™ process. You’ll get hands-on training from a technical staff with decades of on-the-job experience.
Thursday - Leak Seal
- Leak Seal Product Line Overview
- Curtain Grouting
- Permeation Grouting
- Leak-Seal Product Mixing
- Pump & Packer Overviews
- Leak-Seal Accessories
- Municipal Applications
- Live Injection Demos
- Open Discussions
Friday - Geotech
- Geotech Product Line Overview
- Soil Stabilization
- Geotech Product Mixing
- Rig & Mobile System Overviews
- Geotechnical Accessories
- Slab Lifting Live Demo
- Deep Lift™ Overview
- Soil Testing with the
- GPR & Penetrometer
- Maintenance Discussions
- Pricing / Estimating / Cost Savings
- Open Discussions
Participants receive a Samsung tablet loaded with training material.
Your Instructors:
Stephen C. Barton (President/CEO), Jim Spiegel (VP Sales & Business Development), Andy Powell (Southeastern Regional Manager), Anthony Sandone (Eastern Regional Manager), and Charlie Lerman (Western Regional Manager). Each instructor is a seasoned professional with at least a decade of experience in the industry.
Topics:
Repair Seawalls,
Equipment & Accessories,
All Posts,
Lift Slabs,
NSF Certification,
Seal Leaks,
Stabilize Soil,
Business Tips,
Repair Cracks,
Waterstop,
Deep Lift,
Floor Repair
Leak Seal & Geotech Products & Procedures
March 14 & 15, 2019 at Alchemy-Spetec HQ in Tucker, GA
The best classroom learning in the business!
Informative presentations and group discussions packed with practical application instructions, business tips and more.
Get a thorough education in Leak Seal, Slab Lifting, Soil Stabilization and the Alchemy-Spetec Deep Lift™ process. You’ll also get hands-on training from a technical staff with decades of on-the-job experience.
Thursday - Leak Seal
- Leak Seal Product Line Overview
- Curtain Grouting
- Permeation Grouting
- Leak-Seal Product Mixing
- Pump & Packer Overviews
- Leak-Seal Accessories
- Municipal Applications
- Live Injection Demos
- Open Discussions
Friday - Geotech
- Geotech Product Line Overview
- Soil Stabilization
- Geotech Product Mixing
- Rig & Mobile System Overviews
- Geotechnical Accessories
- Slab Lifting Live Demo
- Deep Lift™ Overview
- Soil Testing with the
- GPR & Penetrometer
- Maintenance Discussions
- Pricing / Estimating / Cost Savings
- Open Discussions
Participants receive a Samsung tablet loaded with training material.
Your Instructors:
Stephen C. Barton (President/CEO), Jim Spiegel (VP Sales & Business Development), Andy Powell (Southeastern Regional Manager), Anthony Sandone (Eastern Regional Manager), and Charlie Lerman (Western Regional Manager). Each instructor is a seasoned professional with at least a decade of experience in the industry.
Topics:
Repair Seawalls,
Equipment & Accessories,
All Posts,
Lift Slabs,
NSF Certification,
Seal Leaks,
Stabilize Soil,
Business Tips,
Repair Cracks,
Waterstop,
Deep Lift,
Floor Repair
Leak Seal & Geotech Products & Procedures
March 14 & 15, 2019 at Alchemy-Spetec HQ in Tucker, GA
See live product mixing demos!
Get a thorough education in Leak Seal, Slab Lifting, Soil Stabilization and the Alchemy-Spetec Deep Lift™ process. You’ll also get hands-on training from a technical staff with decades of on-the-job experience.
Thursday - Leak Seal
- Leak Seal Product Line Overview
- Curtain Grouting
- Permeation Grouting
- Leak-Seal Product Mixing
- Pump & Packer Overviews
- Leak-Seal Accessories
- Municipal Applications
- Live Injection Demos
- Open Discussions
Friday - Geotech
- Geotech Product Line Overview
- Soil Stabilization
- Geotech Product Mixing
- Rig & Mobile System Overviews
- Geotechnical Accessories
- Slab Lifting Live Demo
- Deep Lift™ Overview
- Soil Testing with the
- GPR & Penetrometer
- Maintenance Discussions
- Pricing / Estimating / Cost Savings
- Open Discussions
Participants receive a Samsung tablet loaded with training material.
Your Instructors:
Stephen C. Barton (President/CEO), Jim Spiegel (VP Sales & Business Development), Andy Powell (Southeastern Regional Manager), Anthony Sandone (Eastern Regional Manager), and Charlie Lerman (Western Regional Manager). Each instructor is a seasoned professional with at least a decade of experience in the industry.
Topics:
Repair Seawalls,
Equipment & Accessories,
All Posts,
Lift Slabs,
NSF Certification,
Seal Leaks,
Stabilize Soil,
Business Tips,
Repair Cracks,
Waterstop,
Deep Lift,
Floor Repair
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