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Shut Down Gushing Leaks with Oakum & Chemical Grout (Guidance from the Grout Geek)

Posted by Charlie "The Grout Geek" Lerman on Apr 7, 2022 10:00:00 AM

Banner2 - Shut Down Gushing Leaks with Oakum & Chemical Grout

Body - Shut Down Gushing Leaks with Oakum & Chemical GroutPolyurethane chemical grout injection can be a bit of a Pandora’s box at times. So, what can be done to help combat some of these uncertainties? Well, how about the easiest and most cost-effective solution first. Oakum! Not only is it amazing what you can accomplish with it, but it is vital to have on every job. YES, I SAID EVERY JOB.

There are only two things that have to happen for successful water mitigation. One, get the grout to the right location. Two, keep it there long enough to react. With tight cracks, it can be difficult to get the grout to travel in the crack, but once you get it there it is good to go. With wide cracks or high flow leaks, getting to the right place is easy, but keeping it there long enough to set up can be challenging.

You can use oakum to control grout and keep it where you want it in the crack or joint. Remember we are doing the injection work to stop the flow of water, so let’s make the least amount of holes possible in the concrete. But what does that have to do with oakum? Cracks are irregular, and often have sections that are wider in some sections. When this wider area is at the surface it can allow an easy escape path for a grout under pressure. That means you are wasting grout and not getting it where it needs to be, deep in the crack. Sure, if you have raw resin coming out of the crack you can just wait for it to cure. Once cured you cannot reinject that packer, so it is best to surface seal that crack and stop or slow down the loss of grout. This allows you to continue effective pumping into the crack or joint.

If the crack or joint is wide, grout impregnated oakum can be packed in place. While messy, this is the equivalent of finger painting with chemical grouts and is an easy process.

If you're thinking "I have rags, I don’t need oakum", think again. Oakum is stronger, can be pulled apart into just a few fibers if needed, and can be stuffed into very tiny defects where rags cannot fit.

Want more information on leak seal products?

Download the Info-Packed Leak Seal Product Catalog!

Topics: All Posts, Seal Leaks

Spring 2022 Geotech Training Report

Posted by Kreg Thornley on Apr 5, 2022 10:00:00 AM

Banner - Spring 2022 Geotech Training Report

Body - Spring 2022 Geotech Training ReportOn March 29th - 31st, Contractors from around the world traveled to Alchemy-Spetec HQ in Tucker, GA for a thorough education in Slab Lifting, Soil Stabilization, the Deep Lift® process, equipment, and applications. They received hands-on training from a technical staff with decades of on-the-job experience.

This three-day geotech bootcamp featured presentations and demos on the following subjects:

  • Geotech Product Line Overview
  • Geotech Applications & Case Studies
  • PolyBadger® Demo & Training
  • Estimating & Quoting Jobs
  • PMC Pump Demo & Training
  • Leak Seal Issues on Geotech Jobs
  • Ground Penetrating Radar Demo & Training
  • Slab Lift Rig Demo & Training
  • Competing Geotech Techniques
  • PolyShark® / Soil Stabilization Demo & Training (On-Site)
  • Deep Lift® Demo & Training (On-Site)

All of us here at Alchemy-Spetec would like to thank everyone who participated! and extend an invitation to those who missed this event to sign up below for notifications on future training programs.

Sign Up to Get Notified for Future Training Events

Topics: All Posts, Lift Slabs, Stabilize Soil, Business Tips, Deep Lift, Fill Voids

What Is Polyurethane?

Posted by Brian Dalinghaus on Mar 31, 2022 10:00:00 AM

Banner - What is Polyurethane

Body - What is PolyurethaneThis post is part of the Alchemy-Spetec Contractor Lens series, featuring views, news & case studies written by our customers. This article, written by Brian Dalinghaus of Dalinghaus Construction, provides an overview of polyurethane concrete repair material. If you're an Alchemy-Spetec customer and you'd like to discuss writing content for our blog, please send an email to marketing@alchemy-spetec.com today!

Perhaps a foundation repair contractor has suggested polyurethane foam for deep injection, void fill, or slab lifting/leveling, but you’re not so sure about pumping “plastic” into the earth or underneath your home. You’re probably wondering: is polyurethane environmentally friendly? Is it effective?

If you’re concerned about the use of polyurethane for foundation repair and soil densification or just want to know more general information about PU, this article is for you.

Dalinghaus Construction Inc. has been in the foundation repair game since 2015. We have over 100 years of combined foundation repair experience and have serviced thousands of foundations in Southern California and Arizona via polyurethane-related repairs. We know everything there is to know about polyurethane and we’re here to share.

In this article, you will learn the definition of polyurethane, its history, many general uses, and how polyurethane foam is utilized in foundation repair.

What is Polyurethane?

Before you pump gallons of polyurethane foam underneath your home or into the soil around your property, you probably want to know what exactly it is.

Polyurethane Definition

Polyurethane is a synthetic resin compound comprised of carbamate/urethane groups linked to polymer units, often abbreviated as PU or PUR. In other words, polyurethane is a combination of chemicals/compounds that react to create a plastic-like substance. As a solid, polyurethane has an open-cellular structure – which is a foam.

Polyurethane foam, utilized for many purposes including insulation, sound-proofing, and foundation repair, is created by the chemical reaction of Diisocyanates and polyols (both of which are derived from organic crude oil). Because polyurethane is comprised of organic material, it is environmentally friendly and does not contribute to an increased eco-footprint.

According to the Polyurethane definition, it is not a plastic. Technically, the elongated flexible polymer molecules that make up thermoset polyurethanes categorize this material as an elastomer (a natural or synthetic polymer having elastic properties, e.g., rubber).

Polyurethane foam is a safe, eco-friendly option to densify weak, non-load-bearing soil, void fill beneath your foundation following a lift/stabilization and relevel slabs.

History of Polyurethane

Polyurethane was invented in 1937 by the renowned German Professor Dr. Otto Bayer. Dr. Otto Bayer was an industrial chemist and worked for IG Farben – spearheading the research team that discovered polyaddition (the key to synthesis for polyurethanes by combining polyol and polyisocyanate).

Polyurethane first enjoyed widespread use in World War II as a rubber substitute. Polyurethane was utilized as airplane finishes, various coatings, and to create flame-retardant clothing. By the 1950s, Polyurethane was utilized for many different applications: couch cushion foam, rigid foams, elastomers, and adhesives.

Today, polyurethane is utilized for a wide variety of applications: mattresses, shoe soles, car seats, insulation, and even pacemakers. Polyurethane is a “behind the scenes” product, often hidden behind a layer of fabric, plastic, or other encasing material.

Due to its prevalence, in everything from car seats to pacemakers, it’s truly difficult to grasp the full scope and impact of polyurethane in everyday life – however, its importance in the foundation repair game is easy to explain.

Polyurethane and Foundation Repair

The foundation repair industry uses polyurethane foam primarily for soil densification, void fill, and lifting/leveling slabs back into place. Polyurethane foam is an injectable polyol and isocyanate resin sealant, insulation, grout which expands upon application providing void fill, structural support, and re-leveling properties.

The polyurethane foam is installed via an application gun: the polyols (a type of alcohol, containing multiple hydroxyl groups) and diisocyanate/polymeric isocyanate are pumped separately, but simultaneously. The chemicals combine and react after exiting the application gun.

The foam then expands, filling the void, densifying the soil, or lifting the slab back into place. In short, polyurethane has incredible expansive properties, allowing it to fill voids evenly and with ease – providing strength and support to the affected structure.

Here at Dalinghaus Construction Inc., we use Alchemy-Spetec's AP Lift 430 (which has been certified by Truesdail Labs to NSF/ANSI 61-5 – meaning it’s approved for contact with drinking water).

AP Lift 430 is:

  • Waterproof (Hydrophobic)
  • Noninvasive (Install Process is More Efficient and Replacing Concrete)
  • Nonpolluting (NSF Approved for Contact with Potable Water)

In addition, AP Lift 430 weighs approximately 3 pounds per cubic foot and reaches 90% compression strength in only 15 minutes. And, finally, polyurethane can hold 7,200 pounds per square foot. In short, polyurethane is a fantastic solution for foundation repair and hillside stabilization needs.

Polyurethane Foam is Safe, Effective, and Environmentally Friendly

In this article, you learned the definition of polyurethane, how it was invited by Dr. Otto Bayer, the wide spectrum of uses, and how polyurethane foam is utilized in foundation repair and construction. You also learned that polyurethane is a safe and effective product. Dalinghaus Construction has helped hundreds of homeowners and offers an array of services, including carbon fiber crack repair, steel pier underpinning, and more. 

Click here if you live in Southern California or Arizona and would like to book a free foundation inspection.

Want more information on polyurethane repair products?

Download the Info-Packed Geotech Product Catalog!

Download the Info-Packed Leak Seal Product Catalog!

Topics: All Posts, Lift Slabs, Stabilize Soil, Fill Voids

Why NSF Approval is Important for Polyurethane Concrete Repair Products

Posted by David Park on Mar 29, 2022 10:00:00 AM

Banner - Why NSF Approval is Important

Body - Why NSF Approval is ImportantDo not get caught off guard. It’s crucial to determine if the project you are bidding requires products that meet NSF/ANSI/CAN 61 standards for contact with drinking water. But what exactly are NSF/ANSI/CAN 61 standards? Our goal here is to provide a concise and comprehensive overview of why NSF approval is important for polyurethane concrete repair chemical grouts.

Alchemy-Spetec is already known for providing the most powerful polymers and painless procedures contractors need to achieve the rapid results their projects demand. During a recent project, Charlie Lerman (Director of Technical Services - Leak Seal Division) received a call from a large tunnel contractor asking us if Alchemy-Spetec had NSF-approved products. NSF approval was non-negotiable as this particular tunnel was responsible for bringing all of the drinking water from upstate New York into New York City. Charlie set up a meeting with the contractor and the Department of Environmental Protection to go over our products and propose a grout plan. The DEP went with our line of NSF-approved products, which are still used today in potable water applications for this tunnel and many more nearby.

What is the NSF (National Sanitation Foundation)?

The National Sanitation Foundation develops public health standards and certification programs that help protect the world’s food, water, consumer products, and environment. Their organization ensures that adequate testing is conducted for all products that will be used in or around drinking water from source to tap.

An NSF compliance brief reads: “NSF, an independent, private, not-for-profit, third-party certification organization founded in 1944, has developed numerous health-based certification programs and consensus standards including those that relate to drinking water…The purpose of its certification program is to promote public health and enrich the quality of life. Through its Council of Public Health and Health Advisory Board, which includes EPA health professionals, it obtains guidance in developing and maintaining programs and standards. NSF also partners with code councils to ensure ongoing compliance.”

Each product must undergo rigorous testing to receive NSF approval. The manufacturer's plant and quality assurance practices must pass a thorough inspection. Voluntarily undergoing such a rigorous certification process is invaluable to all parties involved.

The SDWA (Safe Water Drinking Act)

The Safe Water Drinking Act (SDWA) gives the EPA latitude to impose criminal and civil penalties on industries that are not in compliance. In 2014 enforcement efforts policing clean water netted $163 million in penalties and fines, 155 combined years of incarceration for sentenced defendants, and $16 million in court-ordered project clean-ups.

Because so many of those defined contaminants are pertinent to even the most basic construction projects – turbidity from soil runoff, leaching from PVC pipes, potentially harmful and corrosive chemicals, and more – understanding and adhering to the law is particularly important for industry stakeholders. Contractors and engineers must be able to confidently choose vendors whose products and services won’t become the source or cause of drinking water contamination either in the short or long term. Having products that may come into contact with drinking water certified to NSF/ANSI/CAN 61 (approved for contact with drinking water), ensures compliance with the SDWA.

Alchemy-Spetec NSF Approved Products and Solutions

Alchemy-Spetec products offer the most reliable and cost-effective results for contractors. Our NSF-certified materials are evaluated and lab-tested, and production facilities such as our own are inspected and annually audited for re-testing to maintain certification. 

The following Alchemy-Spetec products have received the official NSF seal of approval for contact with drinking water:

Want more information on Alchemy-Spetec products?

Download the Info-Packed Geotech Product Catalog!

Download the Info-Packed Leak Seal Product Catalog!

Topics: All Posts, NSF Certification

The PolyBadger: A Value Packed Compact Slab Lifting System

Posted by David Park on Mar 24, 2022 10:00:00 AM

Banner - The PolyBadger A Value Packed Slab Lifting System

Body - The PolyBadger A Value Packed Slab Lifting SystemThe Alchemy-Spetec PolyBadger lifting system is tough and compact. This system is an affordable entry-level option for new contractors, as well as an extremely portable addition to the experienced contractor’s arsenal. The PolyBadger is a lot less expensive than your standard 20-foot trailer rig. The setup is simple and requires minimal equipment. The entire system can easily fit in the back of a pickup truck! With this equipment, you can handle most every flatwork type of concrete lifting, be it residential or commercial. Of course, void filling beneath slabs and structures is also within the capability of the machine.

Witness the PolyBadger in Action

The PolyBadger is a reliable entry-level choice for new lifting companies focusing on small jobs. It's also a great system for larger companies facing out-of-the-way jobs that may prohibit the use of a large rig.

The demo video below covers the following topics:

  • Introduction to the PolyBadger
  • Drilling an Injection Hole
  • Preventing Concrete Stains with AP Flush 125
  • Injecting Polyurethane
  • Cleaning Out the Static Mixer
  • Cleaning Up & Shutting Down the System

The PolyBadger Lifting System: Key Advantages

The Alchemy-Spetec PolyBadger mobile slab lifting system is tough, compact, and built to last. The cabinet is constructed from powder-coated carbon steel and the frame is constructed from carbon steel box tubing. The durable hose is constructed with a Teflon core and a stainless steel braid.

Key Advantages to Consider:

  • Material handling - the PolyBadger is designed to pump right out of 10-gallon material sets (5 gallons of A-side and 5 gallons of B side). These are easy to handle, easy to dispose of when empty, and very convenient to use. No dealing with 1000 lb drum sets of material required.
  • Easy to operate - the PolyBadger features an auto-calibrator proportioning system that is genius. It takes monitoring pressures all the time out of the equation. Startup takes about 5 minutes and shut down takes less than a minute. It is a very easy machine to learn.
  • Advanced technology - besides the auto-calibrator, the PolyBadger features advanced primary heaters that can heat the material in one pass. No recirculating material to get it hot enough to pump.
  • Gun clean-up - gun maintenance for the PolyBadger Handy gun takes about 30 seconds. Traditional spray and lifting guns can take an hour or more some days.

The PolyBadger Package and Considerations

The PolyBadger package typically includes the cart, control cabinet, moisture separator, and regulator dashboard, two transfer pumps, 60' of Green Flare heated hose, two Handi guns, static mixers, and injection ports. The price may vary depending on what you already have and may need to add on.

Power and air requirements are two 20-amp 110 V circuits and 10-11 cfm of air. You can run the machine from two separate circuits of a residence or business or a 5000-watt generator. For air, our contractors will usually purchase a wheelbarrow-style air compressor with twin parallel tanks. These are gasoline-powered units and usually have about 10+ CFM capacity at 90 psi. Odds are you already have a generator and compressor that is sufficient. In a warehouse or plant environment, you can run off factory airdrops and 110 v outlets.

Want more information about the PolyBadger system?

Download an Info-Packed PolyBadger System Brochure!

Topics: Equipment & Accessories, All Posts, Lift Slabs

Why You Should Sign Up to Be Notified of Future Training Events

Posted by Kreg Thornley on Mar 22, 2022 10:00:00 AM

Banner - Why You Should Sign Up to Be Notified of Future Training Events

Body - Why You Should Sign Up to Be Notified of Future Training EventsAlchemy-Spetec's Spring 2022 training event is officially SOLD OUT!  If you're still interested in training, we'll be conducting another event in the Fall of 2022.  Click the button below and fill out the form.  We'll keep you updated on the next event and all other training opportunities!

Don't miss this opportunity for a thorough education in Slab Lifting, Soil Stabilization, the Alchemy-Spetec Deep Lift® process, equipment, and applications. You’ll get hands-on training from a technical staff with decades of on-the-job experience.

Alchemy-Spetec two-day geotech training events typically consist of the following...

  • Geotech Product Line Overview
  • Geotech Applications & Case Studies
  • PolyBadger® Demo & Training
  • Estimating & Quoting Jobs
  • PMC Pump Demo & Training
  • Leak Seal Issues on Geotech Jobs
  • Ground Penetrating Radar Demo & Training
  • Slab Lift Rig Demo & Training
  • Competing Geotech Techniques
  • PolyShark® / Soil Stabilization Demo & Training (On-Site)
  • Deep Lift® Demo & Training (On-Site)

Want to be alerted when Fall 2022 training registration is available?

Sign Up to Get Notified for Future Training Events

Topics: Equipment & Accessories, All Posts, Lift Slabs, Stabilize Soil, Business Tips, Deep Lift, Fill Voids

Alchemy-Spetec's Deep LiftⓇ Process

Posted by David Park on Mar 17, 2022 10:00:00 AM

Banner - Alchemy-Spetecs Deep Lift Process

Body - Alchemy-Spetecs Deep Lift ProcessPoor compaction, water erosion, broken pipes, and organic material in the soil can all lead to the settling of a foundation or a roadway. Common methods of addressing deep soil issues require heavy equipment, extended downtime, and collateral property damage. These situations create problems for property owners as well as opportunities for specialty contractors that know how to fix them.

Introducing the Deep LiftⓇ process! Alchemy-Spetec offers a unique combination of high-quality structural lifting foams along with the equipment and training needed to address deep soil issues. Now you can achieve soil densification and lift on large projects with the smallest footprint and least amount of heavy equipment required. The Deep LiftⓇ process is powerful, painless, and rapid. Deep LiftⓇ gets to the root of the problems in the soil, it brings the structure back to level and accomplishes this with minimal imposition or downtime to the property owner.

The Deep LiftⓇ Process Explained

In our blog post, The Deep Lift Process Explained, the animated video below provides a detailed explanation of the process:

How To Evaluate a Site for Deep LiftⓇ & Deep Stabilization

In his blog post, How To Evaluate a Site for Deep LiftⓇ & Deep Stabilization, Alchemy Spetec’s Geotech Division Manager Andy Powell discusses how to gather as much information as possible about the project site such as:

  • The Cause(s) of the Settlement or Void
  • Information on the Structure
  • Geotechnical Data
  • General Observations and Measurements
  • Site Evaluation Tools
Click here to read more…

Dynamic Cone Penetrometer: An Essential Tool for Deep Lift® Jobs

In his blog post, Dynamic Cone Penetrometer: An Essential Tool for Deep Lift® Jobs, Alchemy Spetec’s Western Regional Manager Joel Bryant recommends one critical piece of equipment repeatedly: The Dynamic Cone Penetrometer (aka the DCP). Joel highly recommends this tool as an essential part of your Deep Lift® rig setup. This device is used to measure the strength of subgrade soils and can be utilized to identify weak layers of soil within a soil mass. As you can see in the video below, a hydraulic pump drops a 30kg (60lb) hammer, driving the measuring rod into the ground.

Click here to read more…

Want more info on the Deep LiftⓇ process?

Download an Info-Packed Deep Lift Brochure!

Topics: All Posts, Lift Slabs, Deep Lift

Filling Voids with Polyurethane Foam

Posted by Kreg Thornley on Mar 15, 2022 10:00:00 AM

Banner - Filling Voids with Polyurethane Foam

Body - Filling Voids with Polyurethane FoamFilling voids is one of the most common applications for polyurethane concrete repair foam. Geotech contractors use specialized foam to fill voids in the soil under slabs, behind retaining walls, and around municipal infrastructure. In this post, we'll review some of the most popular Alchemy-Spetec blog articles on the subject.

Filling Voids Under Concrete Slabs

In his blog post Filling Dangerous Voids Under Slabs, Alchemy-Spetec's Geotech Division Manager Andy Powell covers the following key points:

  • The dangers of soil voids under slabs.
  • Signs of a possible void under a slab.
  • How polyurethane is used to repair voids.

Click here to read more...

Filling Voids Surrounding a Structure

In his blog post Filling Voids with One-Component Polyurethane, Alchemy-Spetec's Geotech Director of Technical Services Colt Hullander discusses the materials used for this specific application...

Alchemy-Spetec's AP Fill 700 and AP Fill 720 are one-component polyurethanes used for filling voids in supporting soil surrounding a structure. Situations in which these materials might be used for void fill include soil adjacent to retaining walls, basement walls, seawalls, and infrastructure boxes.

Click here to read more...

Filling Voids in a Municipal Leak Seal Context

In his blog post, Sealing Leaks & Voids in Concrete Infrastructure, Alchemy-Spetec's Leak Seal Director of Technical Services Charlie Lerman outlines the causes of and remedies for leaks and voids in concrete infrastructure...

Causes of Leaks and Voids:

  • Imperfect construction.
  • Weather and wear.
  • Unstable soil.

How Injection Grout Helps:

  • Water activation.
  • Pressure injection.
  • Flexible, watertight seal.

Click here to read more...

Want more information on Alchemy-Spetec products?

Download the Info-Packed Geotech Product Catalog!

Download the Info-Packed Leak Seal Product Catalog!

Topics: All Posts, Fill Voids

Contractor Seals Leaks in Quenching Tanks for Aluminum Manufacturer

Posted by Charlie "The Grout Geek" Lerman on Mar 10, 2022 10:00:00 AM

Banner - Contractor Seals Leaks for Aluminum Manufacturer

Body - Contractor Seals Leaks for Aluminum ManufacturerA large Mid-Western aluminum manufacturer was losing water from all of its quenching tanks. Losing 3 million gallons in half a year can be expensive, not to mention the massive effect that volume of water can have on soil and the structures it supports. So, they reached out to one of their trusted maintenance contractors, who in turn came to Alchemy-Spetec for guidance on how to efficiently mitigate the leaks with minimal downtime. 

Powerful Polymer

After consulting with Alchemy-Spetec, the contractor injected Spetec PUR F400 to seal the leaking cracks. This material is a solvent and phthalate-free, water-reactive, hydrophobic, closed-cell, low viscosity, shrink-free, flexible, one-component polyurethane injection resin designed to shut off water leaks.

Painless Procedure

Concrete crack injection with polyurethane resin is a five-step process:
1. Drill the injection holes.
2. Flush debris out of the holes with water.
3. Install the injection port.
4. Flush the crack with water.
5. Inject the resin.

Rapid Results

The crew repaired leaks in one tank at a time with no manufacturing delays. This meant no production interruption. The work was done at a fraction of the cost of replacing the tanks.

Want more information on leak seal products and equipment?

Download the Info-Packed Leak Seal Product Catalog!

Topics: All Posts, Seal Leaks

Need Help Starting a Slab Lifting Business?

Posted by Kreg Thornley on Mar 8, 2022 10:00:00 AM

Banner - Need Help Starting a Slab Lifting Business

Body - Need Help Starting a Slab Lifting BusinessEnjoy the Advantages and Avoid the Pitfalls

In his blog post, Starting a Slab Lifting Business, Alchemy-Spetec's Geotech Division Manager Andy Powell outlines the advantages and pitfalls of pursuing this line of work...

You can make a lot of money in the slab lifting business. There are many markets to take advantage of, including residential, commercial-industrial, and transportation.

But it would be irresponsible to paint a completely rosy picture of the business and neglect to warn you of the pitfalls. Risk is an underlying factor in any new endeavor, and slab lifting is no different. Threats of failure can arise from problems with your equipment, your lifting material, and your technical knowledge.

Click here to read more...

Enter the Market with a Competitive Edge

In the blog post, Develop Your Competitive Edge, we describe in detail the following advantages that Alchemy-Spetec provides to you...

  • Thorough Training & Education Resources
  • The Industry's Best Technical Support
  • The Industry's Best Marketing Support
  • Quality and Selection of Lifting Materials
  • Wide Variety of Reliable Equipment & Accessories

Click here to read more...

Call 404-618-0438 today to talk to a specialist about starting up your slab lifting business.

Want more information on Geotech products and equipment?

Download the Info-Packed Geotech Product Catalog!

Topics: All Posts, Lift Slabs, Business Tips