As of today, the top three most viewed Alchemy-Spetec blog posts are:

1. Slab Void Fill with Polyurethane Foam
2. So You’re Thinking About Starting a Slab Lifting Company: Key Considerations
3. Hydrophobic vs Hydrophilic: Polyurethanes

Given the amount of interest in these subjects, it's worth reviewing them again. In this article, we'll feature some intro text from each of these blog posts, along with a link to the full version.

Slab Void Fill with Polyurethane Foam

Voids beneath concrete slabs can be filled with two-component polymer foam designed to work in wet or dry conditions. AP Lift 430 foam can support up to 7,200 lbs per square foot and will cure to 90% full strength in 15 minutes.  (Of the most resilient concrete slab jacking foams, AP Lift 430 is proven to lift concrete slabs under harsh conditions. This two-component, high-strength, high-density, hydro-insensitive structural polyurethane foam is the top slab jacking solution for concrete slab foundation repair, soil stabilization, and compaction grouting. AP Lift 430 weighs 2.75 – 3.25 pounds per cubic foot.) Polyurethane foam conforms to void shape more accurately than cement grout, and - unlike cement - it doesn't shrink or sink over time. Read more...

So You’re Thinking About Starting a Slab Lifting Company: Key Considerations

If you want to corner the market in this potentially profitable business, begin by scoping out a specialized area, such as residential, commercial, or civic/municipal. Next, make a simple short written list of the assets you absolutely must have to get started. Do you need a full-sized slab lifting rig to get rolling? Or maybe just the portable PolyBadger lifting system? Are there any special licenses or certifications required for operation? Do you have a good relationship with an equipment and materials supplier? Having the right slab lifting equipment, top-of-line materials, vendor support, and deep expertise in this unique industry are the first keys to success for startup companies. Read more...

Hydrophobic vs Hydrophilic: Polyurethanes

The terms hydrophobic and hydrophilic may not mean anything to the average person. But, to a contractor, these terms can mean a world of a difference. Hydro means water while phobic means “to fear” and philic means “to love”.  Alchemy-Spetec offers both hydrophobic and hydrophilic polyurethanes, so it is important to be aware of the differences between the two types.  Read more...

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SOLD OUT!

Alchemy-Spetec HQ in Tucker, GA
Registration Deadline: Tuesday, October 12th

$695 Registration Fee
$615 for each additional participant from
the same company.

Get ready for a thorough education in Slab Lifting, Soil Stabilization, the Alchemy-Spetec Deep Lift® process, equipment, and applications. You’ll get hands-on training from a technical staff with decades of on-the-job experience.

Tuesday, October 26th

• Geotech Product Line Overview
• Geotech Applications & Case Studies
• PolyBadger® Demo & Training
• Estimating & Quoting Jobs

Wednesday, October 27th

• PMC Pump Demo & Training
• Leak Seal Issues on Geotech Jobs
• Ground Penetrating Radar Demo & Training
• Slab Lift Rig Demo & Training
• Competing Geotech Techniques

Thursday, October 28th

• PolyShark® / Soil Stabilization Demo & Training (On-Site)
• Deep Lift® Demo & Training (On-Site)

Your Instructors:

Andy Powell (Southeastern Regional Manager), Erik Prinzing (Midwest Regional Manager), Colt Hullander (Director of Technical Services - Geotech), Patrick Zito (Eastern Regional Manager), Joel Bryant (Western Regional Manager).

Compatible with a Standard Caulk Gun

INJECTR Series cartridges feature Spetec PUR F400 or Spetec PUR HighFoamer and GEN ACC Accelerator in two sides of the same cartridge. The grout mixes with the accelerator when injected. No need for a full crew or a grout pump. Quicker in and out - less labor.

Available in a Convenient 4 Pack Kit

Both the Spetec PUR F400 and the Spetec PUR HighFoamer kits Include:

4 - Cartridges
4 - Static Mixers
8 - 1/2” Drill Ports
4 - Large Push Connects
4 - Small Push Connects
1 - 10 ft Roll Flexible Tubing

12 Pack Cartridge Case Also Available

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A contractor in Atlanta was recently called in to seal off a rain-induced ceiling leak in a new construction high-rise penthouse suite. Sealing off the water intrusion from the roof above was not an option, due to the rooftop swimming pool directly above the penthouse. So, they had to get into the ceiling from the interior of the suite and repair the leak from the underside.

Powerful Polymers

The crew on this job injected Spetec PUR F400, a water-reactive, hydrophobic, flexible, single component polyurethane resin. This product is ideal for sealing off active leaks in cracks.

Painless Procedures

Leaking concrete structures can be permanently repaired with concrete crack injection & curtain wall procedures using water-activated polyurethane foam. Pressure injection of these liquid polyurethane resins forces the material into leaking cracks or behind leaking walls depending on the application. After the polyurethane injection is complete, the polyurethane resin rapidly reacts with water to form a watertight seal.

Rapid Results

In this case, the leak was shut down in less than two minutes. This all went down literally right before the new tenant was scheduled to begin moving in. (No pressure there!)

Want more information on polyurethane leak seal repair?

Looking for polyurethane concrete repair product Tech Data Sheets, Safety Data Sheets, Application Procedures, Case Studies, Environmental Safety Info, or Specifications?  All of these documents are available on one convenient page at Alchemy-Spetec's Comprehensive Download Resource Center.

Technical Data Sheets for Polyurethane Concrete Repair Products

Technical Data Sheets are available for the following product categories:

• Leak Seal
• Soil Stabilization
• Slab Lifting
• Water Stop
• Structural Repair

Safety Data Sheets for Polyurethane Concrete Repair Products

Safety Data Sheets are available for the following product categories:

• Sealing Leaks
• Stabilizing Soil
• Lifting Slabs
• Structural Repair
• Accessories

Procedures for Polyurethane Concrete Repair Applications

Procedures are available for the following applications:

• Standard Application for Injecting Cracks and Joints
• Railroad Ballast Rock Repair and Stabilization
• Manhole Infiltration Control
• Concrete Pipe and Corrugated Metal Pipe Joint Repair
• Targeting Pipe Leaks with Point Grouting

Case Studies for Polyurethane Concrete Repair Projects

The following Case Studies are available:

• Contractor Successfully Completes Unique & Challenging Driveway Lift
• Deep Soil Stabilization with Polyurethane
• Protecting a Building Foundation Next to an Excavation Site
• Stabilizing a Foundation to Save a Valuable Two Story House
• Protecting Drinking Water from Potential Flood Contamination
• Leaks in Wastewater Treatment Plant Sealed to Prevent Environmental Contamination
• Sealing Leaks in a Church Wall to Stop Costly Flooding of Elevator Pit
• Leak Seal at Water Treatment Plant
• Leveling Sunken Slabs in a Pole Barn
• Massive Underground Leak in Aquifer Shut Down
• Sealing Hairline Concrete Cracks with Acrylic Injection Resin
• Seawall Repair at Base of Bridge
• Slab Lift for Chinese Railway
• Slab Lift at Seed Sorting Plant
• Soil Stabilization at Busy Intersection

Environmental Safety Info on Polyurethane Concrete Repair Products

NSF Certificates are available for the following products that have been approved for contact with drinking water:

• AP Lift 430
• AP Lift 475
• AP Soil 600
• AP Fill 700
• AP Fill 720
• Spetec PUR F400
• Spetec PUR GT500
• Spetec PUR HighFoamer
• Spetec PUR H100
• Spetec PUR H200
• Spetec AG200

Engineering Specifications for Concrete Repair with Polyurethane

The following Engineering Specifications are available:

• Injection Grouting – Hydrophilic
• Injection Grouting – Hydrophilic & Hydrophobic
• Slab Lifting with AP Lift 430
• Permeation Grouting

Want more info on polyurethane concrete repair products?

A homeowner called Home Energy Professionals in Tennessee with an interesting driveway problem. There was an 8-inch drop at the point where the driveway met the edge of the garage floor. That was enough to prevent the resident from getting their car into the garage at all. The homebuilders did not extend a nearby gutter downspout far enough away from the driveway. Rainwater caused erosion under the slabs, causing them to sink over time. What made this case unique was the fact that the final slab (closest to the garage) in this 20-foot-wide driveway was only two feet long. Slabs with such narrow dimensions are notoriously difficult to lift evenly. Due to the unusual nature of this job, they called in Alchemy-Spetec’s Colt Hullander (Director of Technical Services – Geotech Division) as a consultant.

Powerful Polymers

The Home Energy Professionals crew used AP Lift 430, a two-component, high strength, high density, hydro-insensitive structural polyurethane foam. They chose AP Lift 430 because it’s one of the most consistently reliable lifting foams in the industry. This high-density foam is extremely strong, providing concrete slabs and structures with reliable and lasting support.

Painless Procedures

The crew drilled their first injection hole about 3 feet from one edge of the slab, right in the middle of the 2-foot length (about 1 foot in from both edges). They lifted this end of the slab for about 2 inches and then stopped. Lifting any further at this point would likely have cracked the slab. Next, they drilled another hole about 6 feet in from the edge and repeated the process. When they reached the end of the 20 feet, they started again – redrilling that first hole and lifting another 2 inches. With this gradual injection process, they carefully raised the slab 8 inches and leveled it off with the garage floor. They then moved on to lift the other, conventionally sized slabs in the rest of the driveway.

Rapid Results

This challenging slab lift job was completed in just 3 hours. Fifteen minutes after the injections were completed, the homeowner was able to drive their car across the newly leveled driveway and into the garage. The crew at Home Energy Professionals had another successful job in the books!

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A general contracting company working on an excavation job for a new sea turtle habitat at Loggerhead Marinelife Center in Juno Beach, Florida needed specialists to protect the foundation of the adjacent building from potential destabilization. Underground Services of America was called in to create a polyurethane grout wall for this very purpose.

Powerful Polymer

The crew used AP Soil 600, a single component, moisture activated, hydrophobic, extra-low viscosity, polyurethane soil grout. This is the premier product for stabilizing soil via permeation grouting. It's also NSF-approved for contact with drinking water. Using an environmentally safe repair material in a marine habitat is extremely important.

Painless Procedure

Underground Services of America professionals drove injection rods into the ground next to the building foundation in a staggered pattern (see photo). The rods were 18 inches apart from each other to ensure consistent, thorough permeation of the soil with the high-strength grout. They injected at a rate of one gallon per foot. A total of 500 gallons was used to form the grout wall. The project was completed in just two days.

Rapid Result

The resin was cured within 24 hours of completion. The job was finished on a Friday. On the following Monday, the GC began excavation on the future sea turtle habitat without any fear of damaging the adjacent foundation.

Want more information on soil stabilization products and procedures?

A couple of recent judgments in slip and fall cases should concern any property owner with slip OR trip risks on the premises. 

On July 12, 2019, WTXL TV in Tallahassee posted an article on their website about a near 2 million dollar judgment for a slip and fall case at a local convenience store:

On Thursday, a Leon County jury ruled that Siraji Inc., the owner of the USA Grocers convenience store in the 2600 block of Roberts Avenue, was responsible for causing the 2016 slip and fall of 47-year-old Stephanie Jenkins. Jenkins was awarded $1.9 million for the permanent and severe injuries she sustained.

On January 8, 2021, Daily Report posted an article about a 1 million dollar judgment in an Atlanta slip and fall case:

Nearly a year after a judge awarded a woman injured in a slip-and-fall accident at an Atlanta restaurant more than $1.1 million in damages, the parties have settled for just over $1 million.

These are record judgments against property owners for these types of accidents. If you have a trip and fall litigation risk on your site, contact us for a qualified slab lifting contractor referral today!

Want more information on leveling concrete slabs?

Planners at Washington D.C.’s water utility, D.C. Water, decided to take proactive measures against potential flooding of their facility. Located right next to the Potomac, their facility could’ve been at risk in the event of an out-of-the-ordinary natural disaster. Determining that the main risk to the water supply in such a case would be permeation through sub-surface soil, they began installing a metal sheet pile wall deep into the substrate between the riverbank and the facility. However, in some spots they were not able to drive a sheet pile panel into the ground because of underground utility lines or rocky substrate. The planners called in LJS Waterproofing to create sub-surface grout walls in those spots to fill in the gaps.

Powerful Polymer

The LJS crew “constructed” these sections of the underground wall by injecting AP Fill 700. This is a single component, water-activated, hydrophobic, low viscosity, closed-cell polyurethane injection resin. This grout was used because it permeates the soil, fills small voids in the soil, and cuts off water flow.

Painless Procedure

LJS professionals used a Geoprobe to drive injection pipes into the ground (up to 33 feet in some locations). They then injected one gallon per foot using upward staging. The next injection point was 18 inches away from the first one. This process was repeated until a grout wall formed, filling the gap between the two adjacent underground sheet piles. For a large-scale job like this, LJS used the PolyShark single component grout pump.

Rapid Results

With solid, impermeable grout walls filling in the gaps, a sub-surface barrier between the riverbank and the drinking water facility was now in place. The planners at D.C. Water were very satisfied with this solution. LJS Waterproofing came through exactly in the way they had promised.

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The administrators of a church in Kingston, New York discovered water leaking through a wall into a hallway. The leak was located right next to the elevator. As water seeped into the elevator pit, it became flooded. Elevator pits often contain oil from hydraulic leaks in the equipment. Disposing of that oily water over and over can cost a property owner tens of thousands of dollars over time. The administrators reached out to LJS Waterproofing for assistance before the problem drove their budget through the roof.

Powerful Polymer

The LJS crew injected Spetec PUR F400 polyurethane grout to stop the water infiltration. This material reacts with the water inside the concrete cracks, curing to form an impenetrable seal. Chemical grouts are the most reliable way to shut down leaks in concrete.

Painless Procedure

1. Concrete crack injection with polyurethane resin is a five-step process:
2. Drill the injection holes.
3. Flush debris out of the holes with water.
4. Install the injection port.
5. Flush the crack with water.
6. Inject the resin.

For a complete overview of the crack injection process LJS professionals used on this job, see the Alchemy-Spetec blog post series 5 Steps of Concrete Crack Injection.

Rapid Result

The crew finished the repairs in a timely manner, saving the church a great deal of money in the process. The hallway is now completely dry and the elevator pit is no longer flooding. An ounce of prevention, in this case, was definitely worth a pound of cure!

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