Alchatek Blog

Essential Details

Dates/Pricing

Geotechnical Masterclass: March 25th - 27th, 2025

$695.00
This is special pricing for all who register before the end of day, February 25th. $745 February 26th and later. ($50 discount for each additional participant.)

Location

To Be Determined
(in Georgia)

Discount

$50 discount for each additional participant.

Geotechnical Masterclass

Elevate your geotechnical expertise with our comprehensive masterclass covering cutting-edge techniques and solutions. Master:

• Polyurethane Concrete Leveling for sunken slabs
• Polyurethane Soil Stabilization for various soil types
• Geotechnical Testing with precision
• Deep Lock® soil stabilization procedures

Why Attend?

• Gain Hands-On Experience with state-of-the-art equipment
• Learn From Industry-Leading Experts with decades of experience
• Network with Peers and potential collaborators
• Boost Your Company’s Market Reach and capabilities

Consider the low cost of training vs. the high cost of job screw-ups and missed opportunities.

Transitioning from routine geotechnical work to more complex and high-stakes infrastructure and large-scale construction projects represents a significant growth opportunity for your career and business. Get the advanced skills and critical insights needed to tackle challenging projects and succeed in competitive markets confidently.

Join us for this transformative Geotechnical Masterclass. We’ll equip you with the knowledge and techniques to excel across all geotechnical project types.

The owners of a college apartment complex in Georgia reached out to a local engineering firm after discovering a large void underneath the northwest end of the building. The issue was caused by stormwater collecting and flowing beneath the building's foundation. Over time, the foundation became exposed and now the grade has lowered by a foot from the original design.

Site Investigation and Initial Attempts

A dynamic cone penetrometer test revealed the soil was fragile, with two to three blow counts for the tested areas. Underpinning piles had been installed by the previous owner, but did not did not adequately stabilize the building's foundation. The shifting foundations caused the ceiling and wall in one of the top-level rooms to begin to crack and showed early signs of separation.

Proposed Solution

The engineering team recommended using injectable polyurethane grout. AP Lift 430 was selected for the job because of its high expansion of 22x and compressive strength of 7,200 psf. This polymer is also hydrophobic, which prevents water from causing further erosion of the void.

Implementation

1. Rod Placement: Injection rods were inserted horizontally into the void’s back, spaced 4 feet apart.
2. Foam Injection: Foam was injected through the rods until emerging from the exposed void area. This step ensured that the foam reached the farthest areas of the cavity.
3. Free-Shooting: The remaining exposed void was filled by direct foam application, ensuring comprehensive coverage.

Results and Conclusion

The end result was 658 gallons of expanded AP Lift 430 injected underneath the void. The polyurethane injection, combined with regrading work done in collaboration with a local engineering firm, successfully solved the issue and prevented further void formation underneath the student housing.

Want more information on geotechnical polymers and equipment?

Essential Details

Dates/Pricing

Geotechnical Masterclass: November 12th-14th, 2024 – $745.00

Location

Atlanta, GA

Discount

$50 discount for each additional participant.

Geotechnical Masterclass

Elevate your geotechnical expertise with our comprehensive masterclass covering cutting-edge techniques and solutions. Master:

• Polyurethane Concrete Leveling for sunken slabs
• Polyurethane Soil Stabilization for various soil types
• Geotechnical Testing with precision
• Deep Lock® soil stabilization procedures

Why Attend?

• Gain Hands-On Experience with state-of-the-art equipment
• Learn From Industry-Leading Experts with decades of experience
• Network with Peers and potential collaborators
• Boost Your Company’s Market Reach and capabilities

Consider the low cost of training vs. the high cost of job screw-ups and missed opportunities.

Transitioning from routine geotechnical work to more complex and high-stakes infrastructure and large-scale construction projects represents a significant growth opportunity for your career and business. Get the advanced skills and critical insights needed to tackle challenging projects and succeed in competitive markets confidently.

Join us for this transformative Geotechnical Masterclass. We’ll equip you with the knowledge and techniques to excel across all geotechnical project types.

Essential Details

Dates/Pricing

Geotechnical Masterclass: November 12th-14th, 2024 – $695.00
(Special pricing for all who register before October 7th at 5pm Eastern. $745 after.)

Location

To Be Determined
(in Georgia)

Discount

$50 discount for each additional participant.

Geotechnical Masterclass

Elevate your geotechnical expertise with our comprehensive masterclass covering cutting-edge techniques and solutions. Master:

• Polyurethane Concrete Leveling for sunken slabs
• Polyurethane Soil Stabilization for various soil types
• Geotechnical Testing with precision
• Deep Lock® soil stabilization procedures

Why Attend?

• Gain Hands-On Experience with state-of-the-art equipment
• Learn From Industry-Leading Experts with decades of experience
• Network with Peers and potential collaborators
• Boost Your Company’s Market Reach and capabilities

Consider the low cost of training vs. the high cost of job screw-ups and missed opportunities.

Transitioning from routine geotechnical work to more complex and high-stakes infrastructure and large-scale construction projects represents a significant growth opportunity for your career and business. Get the advanced skills and critical insights needed to tackle challenging projects and succeed in competitive markets confidently.

Join us for this transformative Geotechnical Masterclass. We’ll equip you with the knowledge and techniques to excel across all geotechnical project types.

Essential Details

Dates/Pricing

Geotechnical Masterclass: November 12th-14th, 2024 – $695.00
(Special pricing for all who register before the end of September. $745 October 1st and later.)

Location

To Be Determined
(in Georgia)

Discount

$50 discount for each additional participant.

Geotechnical Masterclass

Elevate your geotechnical expertise with our comprehensive masterclass covering cutting-edge techniques and solutions. Master:

• Polyurethane Concrete Leveling for sunken slabs
• Polyurethane Soil Stabilization for various soil types
• Geotechnical Testing with precision
• Deep Lock® soil stabilization procedures

Why Attend?

• Gain Hands-On Experience with state-of-the-art equipment
• Learn From Industry-Leading Experts with decades of experience
• Network with Peers and potential collaborators
• Boost Your Company’s Market Reach and capabilities

Consider the low cost of training vs. the high cost of job screw-ups and missed opportunities.

Transitioning from routine geotechnical work to more complex and high-stakes infrastructure and large-scale construction projects represents a significant growth opportunity for your career and business. Get the advanced skills and critical insights needed to tackle challenging projects and succeed in competitive markets confidently.

Join us for this transformative Geotechnical Masterclass. We’ll equip you with the knowledge and techniques to excel across all geotechnical project types.

Essential Details

Dates/Pricing

Geotechnical Masterclass: November 12th-14th, 2024 – $695.00
(Special pricing for all who register before the end of September. $745 October 1st and later.)

Location

To Be Determined
(in Georgia)

Discount

$50 discount for each additional participant.

Geotechnical Masterclass

Elevate your geotechnical expertise with our comprehensive masterclass covering cutting-edge techniques and solutions. Master:

• Polyurethane Concrete Leveling for sunken slabs
• Polyurethane Soil Stabilization for various soil types
• Geotechnical Testing with precision
• Deep Lock® soil stabilization procedures

Why Attend?

• Gain Hands-On Experience with state-of-the-art equipment
• Learn From Industry-Leading Experts with decades of experience
• Network with Peers and potential collaborators
• Boost Your Company’s Market Reach and capabilities

Consider the low cost of training vs. the high cost of job screw-ups and missed opportunities.

Transitioning from routine geotechnical work to more complex and high-stakes infrastructure and large-scale construction projects represents a significant growth opportunity for your career and business. Get the advanced skills and critical insights needed to tackle challenging projects and succeed in competitive markets confidently.

Join us for this transformative Geotechnical Masterclass. We’ll equip you with the knowledge and techniques to excel across all geotechnical project types.

A critical safety issue arose at a large paper manufacturing plant. Large voids up to 18 inches deep were discovered beneath concrete slabs supporting heavy water pumps. This hazardous condition put both employees and equipment at risk. SiteMix Pressure Grouting, LLC was called in to fill the voids and secure the slabs. 

Powerful Polymers

The technicians chose AP Lift 475 for the job. This material offers strong load-bearing capacity and cures quickly, minimizing plant downtime. Fast-curing was essential for a swift return to full operation, making AP Lift 475 the ideal solution for this repair task.

Painless Procedures

The repair began with the drilling of 3/4-inch holes. Workers drilled these holes roughly every 3 feet across the affected area. Then, they injected the repair material into each hole until the substance flowed beneath the slab from one drilled hole to the next. This method provided comprehensive coverage of the voids beneath the slabs, ensuring no areas remained untreated.

Rapid Results

The entire repair took only one day to complete. After the work, the slabs were securely stabilized, and the pump equipment and workers were safe. The paper manufacturing company expressed satisfaction with the outcome. Due to the quick turnaround time, minimal disruption occurred. Most importantly, eliminating the dangerous voids created a safer work environment.

Want more information on soil stabilization with polyurethane?

Beneath the seemingly solid surface of concrete slabs lurks a hidden threat that can compromise the integrity of an entire structure: voids in the supporting soil. Fortunately, polyurethane void fill foam offers an effective solution for identifying and repairing these issues, helping maintain the stability and safety of valuable property.

Detecting Potential Voids

Recognizing potential problems early is key to preventative maintenance. Watch for these telltale signs:

• Cracks in the concrete surface
• A hollow, drum-like sound when walking or tapping on the slab
• Noticeable dips or uneven areas in the concrete

Catching these indicators early can save significant time and money. Swift action typically results in simpler repairs and prevents small issues from escalating. Moreover, addressing problems promptly helps maintain the structural integrity of the concrete. By staying vigilant, property owners can often avoid more extensive and costly interventions down the line.

How Void Fill Foam Works

Polyurethane void fill foam offers several benefits:

• Adapts to various cavity shapes
• Resists shrinkage and settling
• Cures quickly, minimizing downtime

These versatile properties make polyurethane void fill foam an ideal solution for both residential and commercial applications, while also ensuring its effectiveness across a wide range of soil conditions and project requirements.

Risks of Ignoring Voids

Neglecting gaps beneath concrete slabs can lead to significant problems:

• Structural instability
• Increased accident risk
• More extensive and costly repairs if left untreated

Therefore, addressing these issues promptly helps protect both property investments and the safety of those using the space.

The Application Process

Applying void fill foam is relatively straightforward when done by professionals. The process typically involves:

1. Identifying problem areas through inspection
2. Drilling small access holes in the concrete
3. Injecting the foam beneath the slab
4. Allowing the material to expand and cure

This method usually causes minimal disruption. As a result, the repaired area can often be used again within hours.

Ensuring Long-Term Slab Stability

In conclusion, void fill foam represents an important tool in concrete repair. Its ability to stabilize structures efficiently makes it valuable for property maintenance. Thus, by hiring a qualified contractor, owners can ensure the durability and safety of their concrete slabs for years to come.

Fill out this form or call 404-618-0438 for a contractor referral today!

Want more information on stabilizing soil with polyurethane?

Concrete slabs play a crucial role in many structures. However, over time, voids can develop beneath them. These gaps in the supporting soil create serious risks. This article explains how you can identify and repair voids using polyurethane concrete foam filler.

Signs You Might Have a Void

How can you tell if voids exist beneath your concrete? Keep an eye out for a few key indicators:

• Cracks in the slab surface
• A hollow sound when you tap the concrete
• Sinking or sagging of the slab

If you notice any of these red flags, you must take action. Ignoring the issue will only allow it to get worse.

Using Concrete Foam Filler to Fix Voids

Luckily, repairing voids is usually a straightforward process. Polyurethane concrete foam filler offers an ideal solution in many cases. A qualified contractor injects this material into the gaps to fill them and stabilize the slab. Best of all, you can use the slab shortly after application.

Polyurethane vs. Cement Grout

Polyurethane foams provide significant benefits compared to traditional cement grouts for void filling:

• Foam conforms more precisely to cavity shapes and sizes
• Unlike cement, polyurethane will not shrink or settle over time

Concrete Foam Filler: A Smart Alternative to Geofoam Blocks

In situations where you need lightweight fill, polyurethane foam can serve as an alternative to geofoam blocks. Contractors sometimes use geofoam blocks when native soils are very soft or where buried utilities exist. However, polyurethane void fill foams offer these advantages:

• Foam conforms to void shapes more accurately than square blocks, thus providing greater stability once installed
• Foam requires lower shipping costs compared to bulky geofoam blocks (an expense that is usually passed along to the property owner)

Concrete Foam Filler: Your Key to Stable Slabs

In conclusion, concrete foam fillers play a vital role in repairing voids and stabilizing slabs. When soil issues threaten a structure, polyurethane foam often provides the fastest and most effective remedy. Therefore, if you suspect voids under your concrete, don't hesitate to explore this solution. 

Fill out this form or call 404-618-0438 for a contractor referral today!

Want more information on void filling and soil stabilization?

Pressure grouting, also known as permeation grouting, stabilizes and strengthens weak or loose soil. This process involves injecting a fluid grout mixture under pressure into the ground. As a result, the grout fills voids, cracks, and spaces between soil particles. While cement grout is often associated with pressure grouting, polyurethane grout offers several advantages.

Understanding the Pressure Grouting Process 

The grout used in this process is typically a low-viscosity, flowable mixture. This allows it to penetrate and fill the void spaces effectively. The injection starts at the lowest elevation, allowing the grout to set before moving to higher elevations. Consequently, this compacts the soil layer by layer.

Essential Tools

Specialized equipment is crucial for effective pressure grouting. For instance, operators use grout pumps, injection pipes, and packers to control the pressure and flow of the grout mixture. This ensures that the grout reaches the targeted areas effectively.

Polyurethane: An Alternative to Cement Grout 

While cement grout is a common choice for pressure grouting, polyurethane grout offers several advantages. Polyurethane is more lightweight than cement, making it less likely to sink after curing. Additionally, polyurethane resists erosion, ensuring long-lasting stability. Furthermore, polyurethane cures faster than cement grout, allowing for quicker project completion.

The Bottom Line

In summary, pressure grouting with polyurethane provides a versatile and effective solution for soil stabilization. While cement grout is often associated with this technique, polyurethane offers several advantages, including lighter weight, reduced erosion susceptibility, and faster curing times. Low-viscosity polyurethane grout under pressure fills voids, consolidates loose soils, and strengthens foundations. With the right equipment and expertise, this method delivers long-lasting solutions for various soil-related challenges.

Fill out this form or call 404-618-0438 for a contractor referral today!

Want more information about stabilizing soil with polyurethane?