A developer in Miami Beach faced a significant challenge during the construction of a high-rise. Water began seeping into the foundation excavation, threatening the project's progress. The situation demanded swift action and expert intervention. Florida Foundation Systems was called in to address this critical issue. Traditional sheet pile shoring wasn't feasible due to the proximity of neighboring properties. The risk of damage from sheet pile installation vibrations ruled out conventional methods. The project involved multiple sections of 15x15 foot caisson foundations, crucial for areas with unsuitable soil conditions for shallow foundations. The primary objective was clear: mitigate water intrusion effectively.

Powerful Polymers

Florida Foundation Systems turned to an innovative solution: AP Fill 700. This polymer boasts unique properties that make it ideal for the task at hand. Its low viscosity allows for easy application, while controllable set times with a catalyst provide flexibility in use. Furthermore, the high expansion capabilities of AP Fill 700 make it exceptionally effective in filling voids and creating robust barriers.

Painless Procedures

The team targeted a specific zone for injection: 14 to 20 feet deep into a limestone base. First, they drilled holes and inserted pipes. Next, injections began at the 20-foot mark, creating a plug at the limestone base to block water intrusion. The process continued in a precise grid pattern across the entire area. Accuracy was paramount in this operation. One gallon of polymer was used per vertical foot. As the rods were slowly extracted, the team continued pumping at this rate. Consequently, the resin filled all the limestone fissures, ensuring comprehensive coverage and maximum effectiveness.

Rapid Results

The entire repair process was completed in less than a week. In that short time, all water intrusion was completely mitigated. Both the developer and general contractor expressed full satisfaction with the results. This swift resolution allowed the high-rise project to proceed without further delays. The success of this innovative approach not only solved the immediate problem but also prevented potential future issues, demonstrating the power of specialized expertise in complex construction projects.

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