Alchatek Infrastructure Repair Blog: Polyurethane Leak Seal Injection, Soil Stabilization, Concrete Leveling

Leak Seal for New Construction Defects Series - 2. Crack Injection

Written by Charlie "The Grout Geek" Lerman | Jan 22, 2024 7:00:00 PM

Water intrusion in new construction, a significant issue, often leads to costly defects. Crucial to this challenge are waterproofing membranes, which can be damaged during construction or compromised by cost-cutting measures. Similarly, inadequately sealed pipe and conduit penetrations can lead to leaks and electrical damage. A comprehensive approach, including proper installation of waterproofing and sealing penetrations, is vital. Polyurethane leak seal grouts are a key solution, effectively sealing against moisture intrusion and ensuring the durability of new buildings. This approach is essential for maintaining the integrity of construction projects against water damage. Crack injection with polyurethane grout is often employed in specific circumstances.

Crack Injection: Advantages and Applications

The crack injection method offers several advantages, depending on the situation. Firstly, it is highly effective for both narrow and wide cracks, providing a versatile solution for various types of structures. Secondly, its post-cure flexibility allows for movement within the structure without compromising the seal. Additionally, polyurethane grout is resistant to chemicals and can be applied in damp conditions, making it suitable for a range of environments, including basements, foundations, and water tanks.

Crack Injection Process: Step by Step

  1. Identify a crack location.
  2. Estimate the amount of resin you’ll need.
  3. Clean the surface of the crack if necessary.
  4. Drill an injection hole at a 45-degree angle.
  5. Flush out the injection hole with water to remove any debris.
  6. Insert injection port.
  7. Inject water into the port.
  8. Start injection of material.
  9. Always grout twice.
  10. Add water again to activate any remaining resin.
  11. Repeat, moving along the crack or joint.

Best Practices and Common Pitfalls in Crack Injection

Best practices include conducting a thorough assessment and or water testing before repair, using high-quality grout, and ensuring the cracks are dry and clean before injection. Common pitfalls involve underestimating the size or complexity of the crack, using inappropriate grout quantities, and poor execution of the injection process. It is vital to follow the procedure meticulously and consult with professionals for optimal results.

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