Alchatek Infrastructure Repair Blog: Polyurethane Leak Seal Injection, Soil Stabilization, Concrete Leveling

Geotech Solutions for New Construction Series - 1. Road Widening

Written by Andy Powell | Jan 31, 2024 7:00:00 PM

Road widening projects, essential for improving traffic flow and infrastructure, traditionally involve digging up and replacing unstable soil. This method, however, poses risks to existing roads and is both costly and time-consuming. The use of polyurethane foam to stabilize existing soil is often more efficient and effective.

The Use of Polyurethane Foam 

In non-cohesive soils, which are loose and permeable, a single-component material like AP Fill 700 is most effective for ground permeation. For cohesive soils like clay, a dual-component material such as AP Lift 475 is more suitable for ground compaction. These materials are injected in a grid pattern to stabilize the soil beneath the road.

Advantages Over Traditional Methods 

This new approach offers significant benefits:

  1. Minimized Risk to Adjacent Structures: Unlike traditional methods, polyurethane foam injection does not destabilize adjacent areas.
  2. Cost-Effectiveness: The process reduces both material and labor costs.
  3. Time Efficiency: Foam injection is faster, accelerating project completion.

The use of polyurethane foam in road widening not only enhances efficiency but also maintains the integrity of adjacent structures, marking a significant advancement in construction technology.

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